Electromagnetic Heating Technology for Extrusion & Injection
What is Eco Barrel
The complete solution
An innovative electromagnetic heating system tailor
made for your extrusion and injection molding machines.
• Purpose: To replace traditional heating units in extrusion and injection molding machines.
• Technology: Utilizes electromagnetic induction to directly heating barrel within the machines.
• Applications:
• Extrusion Machines: Enhances the heating process for plastic and other material extrusions.
• Injection Molding Machines: Improves heating efficiency for the molding of plastics and composites.
Electromagnetic System
Control valve unit for each zone
Why Using Eco Barrel
Efficiency:
Energy saving by 30% – 50% of heating unit
Precision:
Curve heating for exact temperature control
Speed: Cuts preheating time by 30%
Safety: Surface temperature is safe to touch (40-50°C)
Eco Barrel Smarter Heating Solutions for Modern Industry
Example
Old Technology
Electric Resistance Cooker
Infra Red Heating
Resistance Coil Heating
New Technology
Induction Cooker
Electro-Magnetic Heating
Electro-Magnetic Heating
Working Principles
Jigs, Fixture & Tooling
Electromagnetic Induction:
• EcoBarrel uses electricity to create a magnetic field around metal components (Barrel of industrial machines).
Interaction with Metal:
• This magnetic field interacts with metal parts of the machine for Eddy currents induction
Internal Heat Generation:
• Eddy currents heat the metal internally due to resistance within the metal.
Advantages:
• High Efficiency: Up to 95% of the electrical energy is converted into heat, significantly reducing energy wastage.
• Targeted Heating: Directly heats only the necessary parts, improving process efficiency and safety.
EcoBarrel uses electricity to create a magnetic field
Eddy currents heat the metal internally
Eco Barrel VS Traditional Heating Systems
Key Benefits
• Energy Efficiency: Achieves up to 95% thermal conversion rate, significantly reducing energy consumption by 30-50% compared to conventional heating.
• Safety and Comfort: Low surface temperature of heating coils (40-50℃) allows safe touch and reduces ambient temperature in the workspace.
• Precision Control: Electromagnetic power supply enables precise temperature control, enhancing product quality and consistency.
• Quick Startup: Reduces preheating time by 30%, facilitating faster operational readiness.